What are the focus areas for the development of new mixed-base carbon belts?

The key areas of research and development of new hybrid carbon belts are mainly concentrated in the following aspects:

1. Formula design and innovation

Composition optimization: In-depth study of the composition of the mixed base carbon strip, including graphite, resin, cellulose, etc., by adjusting the proportion of each component and introducing new additives to improve the performance of the carbon strip. Formula design is the core of mixed base carbon strip technology, which directly affects the printing effect, wear resistance, weather resistance and other key indicators.

Application of environmentally friendly materials: With the increasingly strict environmental regulations and the global attention to sustainable development, the development of environmentally friendly mixed base carbon belt has become an important direction. The use of water-based coatings and other environmentally friendly materials to replace traditional solvent coatings, reduce the volatilization of organic matter and pollutant emissions, is the future development trend.

2. Coating process and technology

Micro-nano coating technology: By using micro-nano coating technology, a more uniform and dense coating can be formed on the surface of the carbon strip, thereby improving the printing resolution and clarity. This technology can precisely control the thickness and flatness of the coating, reducing blur and loose ink in the printing process.

High-speed coating technology: In view of the needs of modern printing equipment for high-speed printing, the development of high-speed coating technology has become the key. By improving the machining accuracy and tension control accuracy of the equipment, the stability of the equipment during high-speed operation is enhanced, and the coating transfer method and cooling process are optimized to meet the requirements of high-speed printing.

3. Print performance and compatibility

High compatibility: The development of a hybrid base carbon strip with high compatibility makes it suitable for a variety of printers and a variety of printing media, thereby reducing the procurement and time costs caused by frequent replacement of carbon strips.

Extreme environmental adaptability: For the needs of special industries, such as the petrochemical industry, aerospace and other fields, research and development can work stably in extreme environments such as high temperature, high humidity, corrosion, etc., to meet the high requirements of these industries for printing materials.

4. Equipment and process automation

Intelligent manufacturing: The intelligent manufacturing technology is applied to the production process of the mixed base carbon belt, and the production efficiency and product quality stability are improved by means of automatic control and intelligent monitoring. For example, an automated control system is used to precisely control the coating equipment to ensure the uniformity and consistency of the coating thickness.

Digital management: Establish a digital management system to monitor and analyze the data in the production process in real time so as to discover and solve problems in time. At the same time, big data analysis technology is used to predict changes in market demand and provide basis for production decisions of enterprises.

5. Application field expansion

Emerging field demand: With the development of emerging fields such as the Internet of Things and smart manufacturing, the demand for hybrid based carbon belts is also increasing. Therefore, the development of mixed base carbon belts suitable for these emerging fields has become an important direction. For example, to meet the needs of the intelligent warehousing and logistics field, the development of a hybrid base carbon strip with fast printing speed and high recognition rate.

In summary, the key areas of research and development of new hybrid carbon belts involve formulation design and innovation, coating process and technology, printing performance and compatibility, equipment and process automation, and application field expansion. The continuous breakthroughs and innovations in these fields will promote the continuous progress of hybrid carbon belt technology and the continuous expansion of application fields.